Kiln Predictive Analytics

    Cement Manuacturing
    / Kiln Predictive Analytic

    Quantum IR Technologies offers advanced solutions for predictive measurement of kiln refractory brick thickness, delivering high-precision assessments, including coating thickness on the burner side. These solutions extend the refractory's useful life while minimizing the risk of unplanned shutdowns. The QIR algorithm also predicts refractory lifespan and recommends the optimal timing for replacement. During each kiln shutdown, QIR scans the kiln to update thickness data and enhance its algorithm for improved accuracy.

    Kiln Predictive Refractory Brick Thickness Analytics

    Provide real-time details on the brick thickness of the complete kiln to alert the operators on rates of reduction in brick thickness and the corresponding increase in energy to maintain optimum kiln temperatures and resulting additional CO2 emissions of the kiln.

    Maximizes Refractory Lining Lifespan

    Increase revenue and profit by increasing production days and Reduce the days the kiln is down for maintenance.

    • Enhance operational efficiency
    • Reduce unplanned shutdowns
    • Improve Cement Quality
    • Predictive Maintenence

    Brick Thickness Analytics

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